It is an ecologically sustainable plant requiring far less water and no chemical pesticides or fertilisation. The world’s premier institute for the development of hemp is still situated in The Ukraine where it develops new varieties with improved fibre content, increased yield and low THC. Ramie has an excellent resistance to abrasion and a tensile strength three to five times stronger than cotton and twice as strong as flax, although it is brittle and will break if consistently folded in the same place. John Lupien, BastCore’s founder and president, greeted everyone at the beginning of the tour before going into detail about the machinery used in processing at the mill. The plants are long and slender with fibres that are between one and five metres long running the full length of the plant. Nettles can grow on the most inhospitable land that has been subjected to chemical abuse, but their cultivation uses a very small amount, if any at all of pesticide. But upon reaching my destination, it would seem Nebraska has extraordinary qualities you might not see from simply glancing out the window. Bast fiber is strong, which explains why it is the part of the plant used to make rope and canvas like that of boat sails. After extraction, the fiber is degummed, dried, decorticated, scotched, hackled and combed processes that separate and clean the component parts. Bast Bast plants are plants that are able to provide seeds, cellulosic fiber bundles, and woody revenue. During water retting, the hemp bast is separated into large fiber bundles. I have a individual meeting scheduled at the beginning of February with NC Carolina Agricultural Commissioner….I really could use some advice from an expert like yourself. John Kenaf fibers are shorter and coarser than those of jute. There’s also a lot of other natural and reliable building materials that can be used too such as timber, what’s even better now a days is materials get placed into storage like a timber rack or other storage systems, this way the building materials don’t get effected by weather or other forms of erosion. I plan on having one of the first Hemp Outlet businesses in Southern Indiana within the next 24 months. Both methods require 14 to 28 days to degrade the pectic materials, hemicellulose, and lignin. With various stages of hemp processing accessible for us to see and touch, it became apparent that processing hemp is not a “one-size-fits-all” sort of endeavor, as it involves precise measurements and many trials to get the hemp to behave in the fashion needed for user end-products. It takes the straw-like hemp and spits out, almost as if by some sort of Dr. Seuss-like magic, a fine, fluffy fiber that loosely resembles the “straw” going in, but has taken on a totally different form. Thank You in advance for your attention! Learn more about BastCore at bastcore.com. The production of hemp in Western countries is growing steadily to meet the growing interest in sustainable textiles. Flax is a renewable resource and has the potential to be much more eco friendly than cotton. Fiber extraction from hemp stems is commonly achieved by the mechanical processing of the straw, although historically manual decortication has been widely practiced. Developing natural fibers starts with a process called field retting. This is the first article I have seen that actually addresses that endeavor with hemp! It holds its shape well and does not wrinkle easily. I have a jute manufacturing unit. Ultrasonic fiber processing is a fast and easy-to-use processing technology for industrial production. In our country we do not have large fields to enable retting processes. Any advice or resources you could point me to would be really helpful. It is often blended with cotton and wool. Fibershed is a non-profit that supports independent producers, none of whom are currently growing hemp commercially or have arranged contracts. The Hemp Fiber Classifier yields exceptionally pure bast fiber and hurd fiber. Maddy Bartsch is a fiber artist and educator based in St. Paul, Minnesota. BAST FIBER. per hour, Hi there, it’s exciting to hear about your hemp plans; for information on machinery, John at Bastcore would be the best person to connect with: you can find his email address at http://www.bastcore.com/. About 40 million hectares of the earth is covered with bamboo, mostly in Asia. Separation of hurd and bast fiber is known as decortication. We spoke at Point Reyes in November, during our discussion you invited us to bring a sample of flax to. It also sustains many varieties of invertebrate species. An annual plant that grows from seed, hemp can be grown on a processing of soils, but tends to grow best on land that processings high yields of corn. Natural flax colours range from shades of ivory, tan and grey. The longest and more desirable flax fibres are from plants that have been hand harvested; this is the process of pulling the complete plant with root (fibres go all the way to the root) from the ground. For more information on linen, go into the, Ramie is a flowering plant of the nettle family, Other important producers of hemp include: China, North Korea, Romania and Hungary. Bast fiber, also called phloem fiber, is a type of plant fiber that can be collected from the phloem or bast surrounding the stem of certain dicotyledonous plants. Bets of luck! Develop improved fiber finishes and lubricants which will enhance the processability and performance of the fiber and bring added value to products. I farm northwest of Fremont and see industrial hemp as a viable rotation crop in my organic operation. Most bast fibers are quite strong and are widely used in the manufacture of ropes and twines, bagging materials, and heavy-duty industrial fabrics. Any tips on finding a buyer for the fiber? I parked in the grass and was struck by the immensity of the clear blue sky above me. Sandy has family in the Omaha area we would be staying with them and would like to bring a sample of our flax that will be harvested in May. Plantation-grown kenaf is capable of growing from seedlings to 5 m at maturity in five months. We would love to get involved in the community to learn techniques of growing, where to take it for processing and also help this movement! Learn how your comment data is processed. We recommend contacting hemp processors like Bastcore directly. Massive bales of what looked like hay were stacked in front of the building, reaching into the sky three or four bales high, serving as a beautiful contrast to the sky but also hinting at what this blank canvas of a building was hiding inside. India is the largest grower. I have secured a to 235,000 square foot of manufacturing facility. Required fields are marked *. The second best option is cutting the plant stalks very close to ground level. In India and Bangladesh, it is mostly used as firewood. However, it is far less labor intensive and less expensive than water retting. Perhaps the past few years of living in a city has amplified my appreciation for the open sky, but whatever it may be, at this moment in time, it was striking. Other properties include antistatic and low thermal conduction as well as offering a high level of UV protection. White or pure white is only achieved through various bleaching processes. Durl Van Alstyne For our region, we envision an integrated system that could make use of multiple types of bast fiber plants. They are based in NC and it sounds like would be a good fit to connect and share resources. A huge benefit of using bamboo as the organic base for textile fibres is that there is no need for pesticides or fertilisers when growing bamboo. Hansen Organic. The fibres support the conductive cells of the phloem and provide strength to the stem. Dispatches from Hemp Research: Harvesting & Evaluating a Field Trial in North Carolina, Conserving Community at Blue Oak Canyon Ranch, https://fibershed.org/2018/07/05/building-off-an-industrial-hemp-variety-trial-with-one-acre-exchange/, https://fibershed.org/programs/fiber-systems-research/hemp/. Maybe their is regulation about the THC content in the fiber it self. Posted in Bast Fiber, Research. One hectare of bamboo can sequester 62 tonnes of carbon dioxide per year while one hectare of young forest only sequesters 15 tonnes of carbon dioxide per year. Long slender primary fibers on the outer portion of the stalk characterize bast fiber plants. This is the most important bamboo type in China, where it covers about 3 million hectares. Outside, those were actually bales of hemp, harvested from across the country in states like Kentucky, Colorado, and Minnesota, which I was invited to see in person for BastCore’s open house at the end of September. Outside, those were actually bales of hemp, harvested from across the country in states like Kentucky, Colorado, and Minnesota, which I was invited to see in person for BastCore’s open house at the end of September. Bast fibre bundles are often several feet long and composed of overlapping cellulose fibres and a cohesive gum, or pectin, which strengthens the stem of the plant. The fibres are then usually separated from the stalk by retting but are sometimes obtained by decortication which is a manual or mechanical peeling operation. Following retting, a sequence of processes to remove the fibres from the woody stalks is carried out first by breaking them and then scraping or scutching them off which is done by beating with blunt wooden or metal blades either by hand or mechanically. It contributes to the construction and automotive industries as well as the health food and cosmetics industries. India produces a variety of hemp known as Sunn or Bombay Hemp. Chemical retting involves immersion of the dried plants in a tank with a solution of chemicals, such as sodium hydroxide, sodium carbonate, high pH agents, pectinolytic enzymes or mineral acids. Bast has developed a wet processing technology as well as a post wet processing fiber cleaning technology. The .20 acres that was planted in February is progressing nicely, we have great hopes to be in full production within two years expecting up to 18,000# a year. First, I want thank you for your support. It is ready for harvesting in 4 years and does not require re-planting as the extensive root base sprouts new shoots readily, it therefore has the potential to be a highly sustainable raw material. And despite the differences of fiber quality with hemp is there still room for use. This work is licensed under a Creative Common License. For generations, hemp harvesting was performed manually. Kenaf fiber is also considered a substitute for jute and used in sacking, rope, and bags. The HempTrain™ is capable of efficiently separating baled hemp feedstock into specified high-value fractions; including a extraction-ready … So I would like to know whether we can skip the retting process and go directly to the mechanical decortication process and if so whether it is possible to obtain quality hemp bast fibers by skipping the retting process. As I drove down from Minneapolis to Omaha for the first time, I’d likely add ‘long stretches of highway!’ to that list. Bamboo fabric made from this process is sometimes called bamboo linen. Sandy Fisher The process that transforms coarse raw bast fiber into soft white cotton-like fiber for textile applications. It can be recycled several times within its lifecycle and also has important biodegradable properties. and claims to use a more natural way of processing the bamboo into fibre. CGT’s state-of-the-art, patent-pending, HempTrain™ Advanced Hemp Processing Plant is a complete hemp processing platform. I will have Nicholas Wenner connect with you directly about your question. It flourishes best in warm humid temperatures but is also able to withstand droughts and can achieve a life span of twenty years. The process for this separation is called retting. Any groups you would recommend joining? Hi, Even when these are used flax requires only one fifth of the pesticides and artificial fertilisers that is required for commercially grown cotton. In North America they are cultivated primarily for seeds for use in the beauty, food, and health industries. Long fibers from the bark of the hemp stalk can be processed into technical textiles and fabric textiles, aka – bast, fiber, hemp fiber, Industrial hemp. The crops grow quickly and around 100 days after harvesting the soil is left in better condition as it has been replenished with nutrients and nitrogen. Research is already under way to develop the use of nettles for textiles. We would like to take you up on your offer. Bast Fibers strives to ‘engineer’ the fibers they need and to: Develop improved lower cost bast fibers from overseas and domestic sources, for easy use on existing processing equipment. Coming from experience in mills that process wool, alpaca and other protein fibers, the open house served as a fascinating look into a world I know very little about – plant fibers are truly another species of textiles. Our trip will be in July, date to be determined, we could bring as much as 500#. Currently dew retting is the dominant and most desirable method from a sustainability perspective. In addition, Robeson county is a Tier 1, which is considered an economic depressed area. Claudia Swenson Hemp fabric is similar to linen in both hand and appearance. CC BY-NCIf you use this content on your site please link back to this page and credit accordingly. BastCore’s process puts these items into the realm of possibility, and John’s constant pursuit of creating a better fiber is the driving force behind this technology that makes American-grown hemp products an opportunity. However we have access to hundreds of acres of approved agricultural land in my county. Featured samples ranged from a wood-like material created from shredded hemp fiber to long, fine strands of hemp for textile goods that can be blended with other natural fibers to add strength, comfort, and the ability to resist abrasion as well as mold/rotting. The nutrients from the decaying stalks means that this method is highly polluting to the water source. It grows best under traditional farming methods where the crops are rotated and fields are allowed to lay fallow; it also benefits from a longer lifespan. It’s the unique ability of hemp to shape-shift to meet users’ needs that puts John and his team at the forefront of figuring out how to fine tune equipment used for processing hemp. Bamboo typically grows very densely and its clumping nature enables substantial quantities to be grown in a comparatively small area, easing pressure on land use. Since the 1930s the focus has been the production of strains that offer a poor sources of drug material. Post navigation. My name is Ken McCoy. Hackling is a combing process used to separate the long fibres from the short fibres and to remove the remaining woody material. Today the major producers are China and India. Unlike synthetic fibers, bast fibers are made up … I am aware of the legislations that have passed in NC as well a the newly approved Farm Bill. or what is your selling price per pound. The center (core) resembles balsa wood and has many uses, including animal bedding and oil absorbants. Bamboo is a very-fast growing woody grass that can produce shoots of up to a metre per day. Contaminants in the bales contribute to the complex job John and his team have in getting the kind of hemp product that fiber mills are eager to work with. Hemp Stalk Processing Hemp farms begin harvesting for fiber production when the plants are in early bloom. durl@chico.com Hello Chad! Across the spacious warehouse, a wall of hemp bales lines the back of the building. It is one of the most affordable of all the natural fibres and is second only to cotton in quantity produced and variety of uses. Tossa jute is also grown as a staple food and is now grown in India. Kenmccoyone@gmail.com, Hi Ken, thank you for sharing and for the work you are doing! As I pulled into what looked like an industrial park, with trucks rolling in and out from a nearby business, the building I approached was unassuming and virtually blank from the outside. It takes 2–4 weeks for dam retting. After retting, it is easier to separate the bast from the hurd. Traditional uses for ramie have been for heavy industrial-type fabrics such as canvas, packaging material, and upholstery. In addition it controls topsoil erosion and produces great amounts of oxygen. Some companies like Circular Systems are working on systems to process textile-grade fiber from CBD or oilseed hemp. We need investment to couple along with our fantastic incentatives….Thanks in advance…, Ken McCoy For more information on linen, go into the Linen-Bast category. Nathan, I am interested to see where your plans for the OR decortication and processing facility in OR are? I was joined by others from around the country who are excited about and investing in the possibilities and potential American-grown hemp can bring to our fiber systems: hemp farmers and yarn makers already acquainted with hemp, including Fibershed member Mary Pettis Sarley and Kentucky Cloth Project collaborator Kacie Lynn, as well as individuals looking for the possibility of investing in exciting new ventures, and a curious neighbor in Nebraska who, when asked about his reason for coming, simply replied he had heard there was an open house and wanted to see what went on in the large building. Today, this project has has grown to over 80 hectares. The company has been consistently innovating, tailoring, and perfecting the creation of premier hemp products from the bast and hurd (wood) and expanding the use-cases for the full hemp plant - sustainable use cases that benefit … They are also cultivating nettles in both the Czech Republic and Lithuania. Dutch company Brennels, in consultation with the De Montfort STING project is currently cultivating nettles in Holland's North-East Polder region. Monument Colorado. It can also be used for biodegradable plastics. We are in the process of installing solar(by the way I own a small solar business). There are two types of ramie; China Grass which is also known as true ramie or white ramie and green ramie which are believed to have originated in Malaysia. One of the first processing decisions is whether the whole stalk, either as an unmodified stalk or as a chopped stalk, will be separated into its bast and fiber components or left unseparated for use as a combined fiber source. Bamboo fibre for textiles is either produced mechanically (via the retting process), or chemically (regenerated via the viscose process). It also greatly reduces rain run-off. You can also see the raw and degummed fibers in the far right column in the bottom photo. A New Breed of Fiber Mill: BastCore Hemp Processing. These closely related bast fibers are derived from Hibiscus cannabinus and H. sabdariffa (mallow family, Malvaceae), respectively. Additional treatment is required to defibrate the fiber bundles into single fibers and small fiber bundles useful for production of hemp yarn. (404)719-2200 Retting refers to the process of separating the fiber from the rest of the plant. Germany and Brazil also import raw jute from Bangladesh. Fibre Modification We apply innovative natural modifications to the fibres including cohesion enhancement, absorbency modulation and custom staple length in … My name is SriRakulan Kuhathasan and I am from Colombo, SriLanka. The hemp straw or stalk can also be used to … Your email address will not be published. Ramie is the longest of the vegetable fibres and has exceptional strength. Hello Robin, Please contact BastCore directly for supplier inquiries. Also can retting of jute be change from water retting to enhance the fiber quality and can the process change to shift from a semi mechanised process of producing jute fiber to mechanised production of jute and hemp fiber. It doesn’t work with farmers directly but influences how farmers in the flax or hemp space produce their natural fiber inputs. CRAILAR® Flax is produced using an enzymatic process that converts bast fibers into materials that are as soft as cotton but more durable and eco-friendly. Bast fibers have been highly regarded for beautiful, durable textiles throughout history and into the modern era. There is also an EU-funded project (known as FAIR-CT98-9615) that has recently been working with textile companies in Austria, Germany and Italy to develop methods of extracting fibre from nettles, as well as the spinning, weaving and manufacturing of these textiles. Can you tell about machine manufacturers. Years of selective breeding have produced many different varieties. Since my friends and I have just finished shearing this would be a prime time to explore this project! Kenaf has a long history of cultivation dating back over 4000 years in parts of Africa it was also cultivated in India and Thailand. Ramie is also an important fabric both woven and knitted for the North American market where it is seen as a cheaper ‘linen look’ alternative. The principal difference between the two varieties is the level of THC (tetra hydro cannabinol) that is secreted in a resin like mixture. Creating consistent hemp fiber that can match the needs of where they are headed next is their biggest challenge, and one that they are actively investigating. We don’t know much about jute in our region and may not be able to help you. Jute is a long, soft, shiny vegetable fibre that can be spun into strong threads. There are no regulations or concerns regarding THC in fiber from cannabis plants. This article is very interesting and make me really excited to see this amazing resource being processed in USA. Hello everyone, The common stinging nettle has great potential for fibre crop production; it is far stronger than cotton and finer than other bast fibres. However, herbicide and fertilizer applications are common in some places to encourage edible shoot growth. Hemp fibre can also be ‘cottonised’ by a process similar to that used for flax, it is however not easy to spin but does make for a very good blend when used together with cotton in a 50-50 ratio. Chemical retting is more expensive and does not produce the superior quality fibre obtained from the biological retting process. Conversely Cannabis sativa L. subsp. Retting is a microbial process that breaks the chemical bonds that hold the stem together and allows separation of the bast fibers from the woody core. In Bangladesh it was called the “golden fibre,” as trade in jute brought the largest amount of foreign currency into the country. The two tradition- al types of retting are field and water retting. However, within the European Union and Canada a licence has to be issued for its cultivation. It is commonly used in regions of low water supply. Who do I talk to at your company with regard to being a grower/provider of hemp to your operation? Inside this large warehouse is where BastCore’s operations take place. This technology removes the non-cellulosic components, lignin, and sugars, commonly referred to as gums, that bind the cellulosic bast fiber together in the bark of the hemp stalk. A co-founder and Board Member of the Three Rivers Fibershed, she can be found on instagram at @salt_of_the_north or reached by email at saltofthenorth at gmail.com. your mill to see how flax would work with your machinery. Bast fiber concentration is highest in the "bark" of the stem while high lignin but shorter hurd fibers dominate in the rest of the stem. The finest qualities of hemp for fabric are now produced in Italy. The fibers may be useful for other applications, such as paper. Retting is a controlled ‘rotting’ to remove the gummy (pectinous) substances which glue the bast fibres together, and this can be achieved with different methods: Water retting involves leaving the stalks in tanks or ponds of water (or in a running river), and are acted upon by bacteria, rotting the stalk which separates the fibres from the woody core. The 60,000-square-foot BastCore plant at 715 Shady St. takes in hemp stalks from a nearby farm to process into fiber, chips and other materials for use across different industries. Does Bastcore accept the hemp from anyone? Hope to hear from you soon. Therefore, wider diameter stems are preferred. I am planning to use hemp bast fibers to reinforce bioplastics like PLA. 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Bastcore has been a technological pioneer in the American hemp processing plant is now grown in and.